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Enamelled Aluminium Wires

Enamelled Aluminium Wire spools by Shreyas Magnametals
Aluminium Magnet Wire / Winding Wire

Enamelled Aluminium Wires

High-Quality Aluminium Magnet Wires for Electrical & Industrial Applications

Enamelled Aluminium Wire, also known as Aluminium Magnet Wire or Aluminium Winding Wire, is an insulated electrical conductor widely used in the manufacturing of transformers, motors, generators, stabilizers, fans, and numerous other electrical products. It consists of a high-purity aluminium conductor coated with a thin layer of enamel insulation, providing excellent electrical insulation while allowing compact coil winding.

At Shreyas Wires, we supply premium-quality Enamelled Aluminium Wires designed to meet the requirements of modern electrical and industrial applications. Our products are available in various insulation systems, thermal classes, and conductor sizes to suit diverse manufacturing and rewinding needs.

As aluminium has become an increasingly preferred conductor for many applications due to its lightweight properties and cost-effectiveness, enamelled aluminium winding wires offer an excellent alternative where equipment is specifically designed for aluminium conductors.

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Product Overview

What is Enamelled Aluminium Wire?

Enamelled Aluminium Wire is an aluminium conductor covered with a thin, durable enamel insulation layer. Unlike conventional insulated cables, the enamel coating occupies minimal space while providing excellent dielectric strength, making it ideal for winding compact electrical coils.

The lightweight nature of aluminium allows manufacturers to reduce the overall weight of electrical equipment without compromising functionality when the design is optimised for aluminium conductors.

Today, enamelled aluminium wires are widely used across electrical manufacturing industries because they combine reliable performance, good thermal characteristics, and economical operation.

Precision enamelled aluminium wire coil winding
Product Highlights

Features of Enamelled Aluminium Wires

Our enamelled aluminium wires are manufactured to deliver dependable performance in demanding applications.

Product Range

Available Insulation Types

Different applications require different insulation systems based on operating temperature and environmental conditions.

Polyester Enamelled Aluminium Wire

Class 130

A reliable insulation system suitable for general electrical applications where moderate operating temperatures are expected.

Typical Applications
  • Ceiling fans
  • Small electric motors
  • Relays
  • General electrical coils

Modified Polyester

Class 155

Designed for higher operating temperatures while providing improved mechanical and electrical performance.

Typical Applications
  • Pump motors
  • Industrial motors
  • Generators
  • Transformers

Polyesterimide

Class 180

Offers enhanced resistance to heat and chemicals, making it suitable for demanding industrial environments.

Typical Applications
  • Heavy-duty motors
  • Industrial transformers
  • Electrical machinery
  • Compressors

Dual Coated Insulation

Class 200

Dual insulation systems provide improved resistance against electrical, thermal, and mechanical stress.

Typical Applications
  • High-performance motors
  • Distribution transformers
  • Industrial electrical equipment
  • Heavy-duty winding applications
Specifications

Technical Specifications

Conductor Material Electrical Grade Aluminium
Conductor Types
  • Round Wire
  • Rectangular Strip
Temperature Classes
  • Class 130
  • Class 155
  • Class 180
  • Class 200
Insulation Systems
  • Polyester
  • Modified Polyester
  • Polyesterimide
  • Dual Coated
Surface Finish Smooth enamel-coated finish with consistent insulation thickness.
Applicable Standards Available in accordance with applicable Indian and international standards based on customer requirements.
Where It’s Used

Applications

Enamelled Aluminium Wires are used across a wide range of electrical and industrial applications.

Transformers

  • Distribution Transformers
  • Power Transformers
  • Dry Type Transformers
  • Control Transformers

Electric Motors

  • AC Motors
  • DC Motors
  • Fan Motors
  • Pump Motors
  • Industrial Motors

Power Generation

  • Alternators
  • Generators
  • Renewable Energy Equipment

Home Appliances

  • Ceiling Fans
  • Washing Machines
  • Air Conditioners
  • Refrigerators
  • Mixer Grinders
  • Water Pumps

Industrial Equipment

  • UPS Systems
  • Voltage Stabilizers
  • Compressors
  • Welding Equipment
  • Industrial Machinery

Electronics

  • Solenoids
  • Electromagnets
  • Relay Coils
  • Chokes
  • Inductors
Why Aluminium

Advantages of Enamelled Aluminium Wires

These applications benefit from aluminium’s lightweight characteristics and cost efficiency when the equipment is designed specifically for aluminium winding conductors.

Lightweight

Aluminium weighs significantly less than copper, making it suitable for applications where reducing equipment weight is important.

Cost-Effective

Aluminium is generally a more economical conductor material, making it attractive for many commercial and industrial applications.

Good Electrical Performance

When properly designed, aluminium winding conductors provide dependable electrical performance for motors, transformers, and generators.

Excellent Heat Dissipation

Aluminium offers favourable thermal characteristics that support efficient operation in electrical equipment.

Corrosion Resistance

The natural oxide layer on aluminium provides resistance against corrosion in many operating environments.

Our Commitment

Quality Assurance

Quality remains one of the primary priorities at Shreyas Wires. Our objective is to supply products that help customers achieve reliable and efficient performance in their electrical equipment.

Our enamelled aluminium winding wires are selected to ensure:

  • Uniform conductor dimensions
  • Consistent enamel insulation
  • Reliable electrical insulation
  • Excellent winding performance
  • High thermal endurance
  • Smooth enamel finish
  • Dependable long-term operation
Who We Serve

Industries We Serve

Our enamelled aluminium wires are supplied for use in a variety of industries.

Transformer Manufacturers Motor Manufacturers Pump Manufacturers Electrical Equipment Manufacturers Generator Manufacturers HVAC Equipment Manufacturers Electrical Panel Builders Coil Rewinding Industries OEM Manufacturers Consumer Appliance Manufacturers
Enamelled aluminium wire manufacturing at Shreyas Magnametals
Our Advantage

Why Choose Shreyas Wires?

Industry Experience

Serving the electrical industry since 2007 with quality winding wires and electrical conductor products.

Comprehensive Product Range

We offer enamelled copper wires, enamelled aluminium wires, paper-covered conductors, bus bars, foils, and related electrical products.

Reliable Product Quality

Products are selected to deliver dependable electrical performance and long service life.

Technical Assistance

Our experienced team helps customers choose the appropriate conductor type, insulation class, and product specification for their applications.

Customer-Centric Service

We are committed to timely support, transparent communication, and building long-term customer relationships.

Have Questions?

Frequently Asked Questions

Enamelled Aluminium Wire is an aluminium conductor coated with a thin layer of enamel insulation used for winding coils in electrical equipment.

It is widely used in transformers, motors, generators, fans, pumps, stabilizers, inductors, relay coils, and various electrical appliances.

Yes. Aluminium is considerably lighter than copper, making it suitable for applications where reducing overall equipment weight is important.

Typical insulation classes include 130°C, 155°C, 180°C, and 200°C, depending on the insulation system and application requirements.

Aluminium winding wire can be used in equipment specifically designed or engineered for aluminium conductors. Because aluminium and copper have different electrical and mechanical properties, direct substitution without appropriate design considerations is generally not recommended.

Yes. Enamelled aluminium wires are available in various conductor diameters and insulation grades to suit different industrial applications.

Yes. Rectangular enamelled aluminium strips are available for transformer and heavy electrical equipment manufacturing.

Selection depends on factors such as operating temperature, conductor size, insulation class, current requirements, and the intended application. Our team can assist in selecting the appropriate product.
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Request a Quote

Looking for reliable Enamelled Aluminium Wires for transformers, motors, generators, or other electrical equipment? Contact Shreyas Wires today to discuss your requirements. Our experienced team will help you choose the right aluminium winding wire based on conductor size, insulation type, thermal class, and application, ensuring dependable performance and long-lasting reliability.

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